High gloss acrylic laminated PVC foam board pairs a lightweight, moisture-resistant closed-cell expanded PVC core with a high-clarity PMMA (acrylic) surface layer. Bonded via PUR reactive hot-melt adhesive in a roll-to-roll process, the composite achieves a mirror-like surface reflection (>90 gloss units) while retaining the machinability, screw retention, and zero water absorption of the underlying foam substrate. Standard sheet sizes measure 1220 x 2440 mm (4'x8') with thickness options from 3 mm to 18 mm.
Technical Specifications
| Parameter | Specification | Test Standard / Method |
| Core Material | Celuka / Free-Foam PVC Extruded Sheet | ISO 1183 |
| Surface Film | Extruded PMMA (Acrylic) with UV Stabilizer | ASTM D1003 |
| Adhesive Type | Moisture-Curing Polyurethane (PUR) Hot Melt | DIN EN 204 (D4 Grade) |
| Total Panel Thickness | 3 mm to 18 mm (±0.2 mm tolerance) | ISO 4593 |
| Core Density | 0.50 g/cm³ to 0.65 g/cm³ | ISO 845 |
| Surface Gloss Level | >90 GU (at 60° angle) | ISO 2813 |
| Peel Strength (Acrylic to PVC) | >70 N/inch (>12.2 N/mm) | ASTM D903 |
| Surface Pencil Hardness | 2H to 3H | ASTM D3363 |
| Fire Retardancy | UL94 V-0 / DIN 4102 B1 / EN 13501-1 Class C-s2, d0 | UL94 / EN 13501 |
| Water Absorption (24h) | <0.5% | ISO 62 |
| Dimensional Thermal Stability | <0.4% change (70°C for 48h) | ASTM D1204 |
Key Features
Zero Edge Whitening on Routing: Homogeneous density distribution across the extruded PVC core prevents micro-fracturing and stress whitening during CNC nesting operations.
Permanent PUR Bond Line: Cross-linked PUR adhesive withstands continuous operating temperatures up to 80°C and 100% relative humidity without edge delamination.
Mirror-Finish Clarity: Co-extruded PMMA top layer delivers high optical reflection without orange-peel distortion, pinholes, or roller marks.
Chemical Resistance: Impervious to standard commercial cleaners, mild acids, alkalis, and oils.
Protective Film Shielding: Laminated with a laser-cut-safe, low-tack polyethylene (PE) masking film leaving zero adhesive residue post-fabrication.
Applications
Kitchen & Bathroom Cabinetry: Vertical door panels, drawer faces, and shelving where moisture resistance meets high-gloss aesthetics.
Retail Displays & POS Kiosks: Free-standing merchandising units, product backdrops, and cosmetic display walls.
Interior Architectural Wall Cladding: Elevator car interiors, hospitality wall panels, and office partition accents.
Marine Interior Fit-Outs: Cabin bulkheads, wardrobe doors, and galley cabinetry requiring weight reduction (50% lighter than MDF panels) and rot resistance.
Surface & Finish Options
Solid Colors: Standard high-gloss White (RAL 9003), Jet Black (RAL 9005), Anthracite Grey (RAL 7016), and custom Pantone matches.
Metallic & Sparkle Finishes: PMMA films embedded with metallic flakes or pearl pigments for directional light reflection.
Wood Grain & Abstract Patterns: Sub-surface printed decorative films protected beneath a clear PMMA wear layer.
Reverse Side Balancing:
Single-Sided: High-gloss acrylic front face paired with a matte textured PVC backer sheet to maintain internal panel stress balance.
Double-Sided: High-gloss acrylic laminated on both exterior faces for open shelving and partitions.
OEM & ODM Customization
Dimension Tailoring: Standard widths of 1220 mm with customized lengths up to 3050 mm.
Core Density Tuning: Adjustable extrusion density from 0.50 g/cm³ (lightweight wall panels) to 0.65 g/cm³ (high screw-withdrawal strength).
Film Gauge Variation: Acrylic surface film thickness adjustable from 0.3 mm to 1.0 mm.
Custom Branding: Individual barcode labeling and custom protective film printing with client logos.
Quality Control
Raw Material Inspection: Incoming PMMA film rolls verified for thickness uniformity, gloss consistency, and UV-stabilizer distribution via spectrophotometers.
Adhesion Peel Testing: Destructive peel tests performed every 2 hours during production runs to verify PUR bond strength against ASTM D903.
Flatness & Tolerance Check: Post-lamination panels routed through an automated optical sorting line measuring thickness variance, warp curvature, and surface particle inclusions.
Thermal Shock Testing: Sample coupons from every production lot subjected to cyclic thermal testing (-20°C to +70°C) to verify resistance to blistering or delamination.
Supply Chain & Logistics Capacity
Production Output: Four automated lamination lines operating 24/7, yielding a monthly capacity of 180,000 sheets.
Lead Times & Trial Orders:
Standard Production: 15 to 20 business days for stock colors; 25 to 30 business days for custom Pantone matching or non-standard dimensions.
Sample Policy: A4-size physical sample kits or trial sample bundles (10 sheets) available for in-house laboratory and CNC evaluation prior to bulk contracts.
Container Loading Optimization:
20' GP Container: Approx. 400 - 450 sheets (thickness-dependent).
40' HQ Container: Approx. 900 - 1100 sheets.
Export Packaging: Vacuum-sealed moisture-proof outer wrapping combined with heavy-duty vertical A-frame export plywood crating or horizontal stacking pallets with reinforced edge protectors.
Export Documentation: Commercial invoices, packing lists, Certificate of Origin (Form A / CO), fumigation certificates, and Material Test Reports (MTR) provided for customs clearance.
Manufacturing & Processing Facility
Extrusion Line: Twin-screw conical extruders running automated calcium-zinc stabilizer formulas (lead-free production complying with RoHS and REACH).
PUR Cleanroom: Roll-to-roll PUR lamination executed in a climate-controlled, dust-filtered environment to prevent particulate entrapment.
Edge Trimming: High-speed CNC panel saws featuring diamond-tipped scoring blades ensuring chipping-free perimeter edges.
FAQ