PVC Film Laminated Board

Product Overview

PVC Film Laminated Board integrates a wood-based core (MDF, particle board, or plywood) with a decorative PVC, PET, or PP surface foil. Lamination utilizes PUR hot-melt reactive roller coating in a climate-controlled facility, achieving a substrate-to-film peel strength exceeding 1.4 N/mm and permanent resistance to edge delamination.

Technical Specifications

Parameter	Specification Range	Test Standard
Substrate Type	MDF, Particle Board (PB), Plywood	EN 316 / ANSI A208.2
Board Thickness	2 mm to 30 mm (Tolerance: ±0.2 mm)	ISO 1043
Standard Dimensions	1220x2440 mm, 1220x3050 mm	Custom sizing available
Film Thickness	0.12 mm to 0.50 mm	ISO 24336
Formaldehyde Tier	E0 (<=0.05 ppm), CARB P2, EPA TSCA Title VI	EN 717-1 / ASTM E1333
Fire Retardant Rating	GB8624 B1, EN 13501-1 Class B/C	UL 94 / ASTM E84
Peel Strength	>=1.4 N/mm	ISO 4578
Surface Scratch Resistance	>=2.5 N (Diamond stylus)	ISO 1518

Key Features

Moisture Seal:

Non-porous surface blocks liquid ingress into the wood core, preventing dimensional swelling.

PUR Cross-Linking:

Moisture-cured adhesive withstands operating temperatures up to 100°C and steam exposure.

Calibrated Tolerance:

Core boards precision-sanded to ±0.2 mm to prevent alignment variance during automated CNC nesting.

Chemical Resistance:

Exterior foil resists routine commercial cleaning agents, mild acids, and alcohol-based disinfectants.

Applications

Commercial Wall Paneling:

Interior partitions and decorative cladding for corporate offices, retail spaces, and transit terminals.

Cabinetry Components:

Vertical and horizontal panels for kitchen carcasses, bathroom vanities, and wardrobe doors.

Healthcare Cleanrooms:

Wall linings and partition panels in medical facilities requiring non-porous, sanitizable surfaces.

Modular & Mobile Interiors:

Lightweight decorative paneling for RVs, prefab housing modules, and marine quarters.

Surface & Finish Options

Woodgrain Textures:

Synchronized embossing (EIR) matching visual grain vectors with physical tactile pores (oak, walnut, ash, teak).

Solid Colors:

Matte, satin, and high-gloss finishes (>=90 GU at 60°) matching RAL or custom Pantone references.

Specialty Finishes:

Brushed metallic foils, concrete textures, and geometric abstract patterns.

Metallic PVC Film Laminated PVC Foam Board

OEM & ODM Customization

Substrate Selection:

Density profiles from 680 kg/m³ to 830 kg/m³ for MDF based on structural holding requirements.

Film Library:

Access to over 800 stock patterns or custom printing and embossing cylinder development.

Machining Services:

CNC cutting, profile routing, hinge boring, and laser or PUR edge-banding delivered as ready-to-install components.

Manufacturing & Quality Control

01.

Substrate Conditioning:

Core boards undergo a 48-hour climate-stabilized dwell period prior to lamination to relieve internal stresses.

02.

Inline Preparation:

Automated brush units and anti-static ion air nozzles remove micro-dust immediately before adhesive deposition.

03.

Optical Inspection:

Inline camera systems scan running film surfaces at speeds up to 25 m/min for pinholes, bubbles, or debris.

04.

Destructive Testing:

Daily laboratory testing executes 72-hour boiling water immersion and cross-cut adhesion tests (ISO 2409).

Solid Color PVC Film Laminated PVC Foam Board

Packaging & Export

Pallet Build: Stacks secured on fumigation-free plywood pallets with 3 mm hardboard protective sheets and edge guards.

Moisture Barriers: Bundles vacuum-sealed in heavy-duty polyethylene bags with silica gel desiccant packs.

Container Stowing: Timber skids configured for 20ft and 40ft ocean containers, secured with steel strapping and dunnage bags.

After-Sales Support

Technical Documentation:

Test reports (CARB, CE, SGS), installation manuals, and cleaning guidelines issued with every shipment.

Traceability:

Each production run carries a unique barcode linked to raw material batch numbers, adhesive parameters, and operator logs.

Defect Resolution:

Replacement or credit protocol for verified manufacturing defects supported by third-party inspection reports (SGS/TÜV) within 30 days of arrival.

FAQ

Q: What is the MOQ for custom PVC film patterns?

A: The MOQ for custom film colors or proprietary embossed patterns is 1,000 square meters per variant, dictated by cylinder engraving minimums. Standard catalog patterns require one full pallet (200 to 300 square meters).

Q: Do these boards require edge-banding in wet environments?

A: Yes. While the PVC surface layer is waterproof, all exposed wood core edges must be sealed using PUR or laser edge-banding during fabrication to prevent moisture ingress.

Q: What documentation is provided for formaldehyde compliance?

A: Each shipment includes batch-specific test certificates from accredited laboratories (SGS or Intertek) verifying compliance with E0, CARB Phase 2, and EPA TSCA Title VI standards.

Q: What tooling is required for CNC processing?

A: Standard carbide-tipped or polycrystalline diamond (PCD) CNC tooling should be used. Optimized feed rates and sharp cutting edges prevent chipping at the film-substrate interface.

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