Matte PET (Polyethylene Terephthalate) Laminated PVC Foam Board integrates a calibrated closed-cell PVC free-foam core with a low-gloss PET surface film. Bonded via reactive polyurethane (PUR) hot-melt lamination on precision Nordson slot-die coating systems, the film forms a structural bond resistant to moisture, delamination, and thermal shock.
The low-gloss matte finish absorbs ambient light to eliminate glare, suiting high-end retail displays and interior architecture. Produced using KraussMaffei twin-screw extrusion lines with gravimetric dosing units, the homogenous PVC core provides uniform density for clean edge-finishing, V-grooving, and direct digital printing without prepersing or sanding.
Technical Specifications
| Parameter | Standard Value / Range | Test Method |
| Core Material | Extruded Rigid PVC Free-Foam | ASTM D1505 |
| Surface Film | Matte PET (Co-extruded / Cast Film) | ISO 1183 |
| Density | 0.50 g/cm3 - 0.65 g/cm3 | ISO 1183 |
| Thickness Range | 3.0 mm - 25.0 mm (Custom up to 30 mm) | ISO 4593 |
| Standard Dimensions | 1220 x 2440 mm, 1560 x 3050 mm | ISO 27768 |
| Gloss Level (60°) | < 5 GU (Ultra-Matte) | ISO 2813 |
| Peel Strength (PET to PVC) | > 70 N/25mm (Fiber-tear failure) | ASTM D903 |
| Surface Hardness | > 2H (Pencil Hardness) | ASTM D3363 |
| Vicat Softening Point | 78°C - 83°C | ISO 306 |
| Fire Retardancy | UL94 V-0 / EN 13501 B-s2, d0 | UL 94 / EN 13501 |
| Water Absorption | < 0.5% (24 hours immersion) | ASTM D570 |
Key Features
Zero-Edge Chipping: Fine-celled core prevents micro-fracturing during high-speed CNC routing, sawing, and drilling.
Anti-Fingerprint & Stain Resistance: Cross-linked PET top layer resists oils, grease, and cleaning agents in high-traffic spaces.
Controlled Thermal Stability: Low linear thermal expansion coefficient prevents bowing and warping under light or temperature changes.
Direct Adhesion Compatibility: Uniform PET surface accepts UV-curable inks and structural adhesives without priming.
Applications
Retail POP Displays: Countertop displays, product staging trays, and illuminated signage enclosures.
Interior Architectural Millwork: Wall paneling systems, decorative wainscoting, and acoustic partition infills.
Exhibition Booth Construction: Modular display walls, structural shelving, and reception desks.
OEM Furniture Components: Lightweight cabinet doors, drawer fronts, and decorative shelving units.
Surface & Finish Options
Gloss Level: Ultra-matte (< 5 GU) and satin-matte (10-15 GU).
Color Palette: Solid colors (standard white, charcoal grey, matte black) and custom Pantone matching for bulk runs.
Protective Masking: Dual-sided low-tack polyethylene film applied via automated nip rollers.
Backer Balancing: Balanced PET film application available on the reverse side to eliminate panel deflection.
OEM & ODM Customization
Dimensional Tolerances: Thickness controlled within +/- 0.15 mm; length and width cut to +/- 1.0 mm via automated beam saws.
Pre-Fabrication Services: CNC routing, V-grooving for folding boxes, edge-chamfering, and pre-drilled hardware mounting holes.
Film Gauge Options: PET skin thickness variable from 0.05 mm to 0.20 mm based on impact resistance requirements.
Packaging Customization: Pallet layout optimization, custom barcodes, and private-label protective film printing.
Quality Control
Raw Material Inspection: Inflow verification of PVC resin K-value, calcium-zinc stabilizer ratios, and PET masterbatch dispersion index.
Peel Adhesion Testing: T-peel test performed every 2 hours on destructive samples in temperature-stabilized zones.
Dimensional Audit: Automated optical thickness scanning across the continuous lamination line.
Environmental Stress Testing: Accelerated UV weathering (QUV) and heat-aging chambers verify color stability and anti-yellowing performance.
Compliance & Environmental Standards
RoHS & REACH Compliance: Certified free of heavy metals (cadmium, lead) and restricted phthalates, meeting EU directives.
VOC Emissions: Low volatile organic compound emission levels for enclosed interior architectural installations.
Formaldehyde-Free: Zero added formaldehyde during core extrusion and film lamination.
Material Comparison
vs. Standard Painted PVC Foam Board: Eliminates secondary painting, spray booths, or manual vinyl application; provides superior scratch and UV resistance out of the box.
vs. Aluminum Composite Panel (ACP): Lighter weight, easier to route and V-groove with standard woodworking tools, and eliminates Wi-Fi or cellular signal interference for digital signage enclosures.
Supply Chain & Logistics Capacity
Production Capacity: 6 dedicated lamination lines yielding a monthly output of 1,200 metric tons.
Inventory Management: Standard configurations (1220 x 2440 mm, 3 mm - 18 mm) maintained in stock for rapid dispatch.
Export Packaging: Fumigation-free plywood pallets with edge protectors, waterproof wrapping, and steel strapping secured for container transport.
Lead Time: 10 to 14 days for standard production runs; 7 days for stock items.
FAQ