Solid Color PET Laminated PVC Foam Board

Solid Color PET Laminated PVC Foam Board combines an extruded rigid closed-cell PVC foam core with a solid-color polyethylene terephthalate (PET) surface film. Bonded via moisture-reactive polyurethane (PUR) hot-melt adhesive in a cleanroom lamination line, it delivers a uniform matte, gloss, or textured finish without secondary spraying.

The material is 100% waterproof, chemical-resistant, and compatible with standard woodworking tools and CNC routers for direct cutting, routing, drilling, and edge-banding.

Zero Post-Painting: Eliminates liquid painting workflows, spray booths, and volatile organic compound (VOC) emissions.

Permanent PUR Bond: PUR hot-melt cross-links upon moisture cure, withstanding operational temperatures from -20°C to 80°C without delamination.

Anti-Fingerprint Surface: Electron-beam-cured matte topcoat resists sebum oils, coffee, and commercial disinfectants.

High Screw Retention: Uniform PVC core structure yields screw withdrawal forces exceeding 900N on 18mm boards.

Moisture Immunity: Zero water absorption prevents swelling, rotting, and mold growth in humid operating environments.

Retail Fixtures: POS displays, slatwall panels, shelving, and reception counters.

Architectural Wall Cladding: Interior decorative panels in healthcare, transport, and commercial offices requiring Class B fire ratings.

Modular Furniture: Office partitions, locker doors, and cabinet carcases.

Signage: Dimensional lettering and exhibition booth structures.

Marine & RV Interiors: Lightweight cabinetry and partition bulkheads (~40% lighter than solid MDF).

Stock Colors: Pure White, Graphite Gray, Anthracite, Jet Black, and Neutral Beige. Custom Pantone/RAL matching requires a 300 kg minimum order quantity (MOQ).

Textures:
Ultra-Matte: Low light absorption (< 5%) with a silk-touch texture.

High Gloss: Mirror-finish optical clarity.

Embossed: Fine brushed or leatherette mechanical textures.

Protective Masking: Laminated with a laser-safe, low-tack clear PE film on the front face.

Core Density: Adjustable from 0.45 g/cm³ (lightweight signage) to 0.75 g/cm³ (heavy-duty cabinetry).

Dimensions: Widths up to 1525mm and custom sheet lengths up to 3050mm.

Balancing Layers: Single or double-sided PET lamination, or functional backer film on the reverse.

Pre-Machining: CNC cut-to-size, V-grooving, and edge-beveled processing prior to dispatch.

Incoming Audit: PVC resin K-value verification, stabilizer testing, and automated optical scanning of PET rolls.

Peel Testing: Destructive peel tests conducted every 2 hours to maintain bond strength >= 70 N / 25mm.

Colorimetry: Monitored via spectrophotometers under D65 lighting (Delta E < 0.8 against master plaques).

Thermal Testing: Exposure to thermal cycling (-20°C to +70°C over 24 hours) to verify adhesion stability.

Documentation: Mill test certificates, EN 13501 fire reports, and REACH/RoHS compliance declarations provided upon request.

Output: Four lamination lines with a monthly capacity of 350,000 square meters.

Lead Time: 14 to 21 days for stock colors; 25 to 30 days for custom Pantone matching and non-standard sizes.

Sample Policy: Free A4-sized sample kits provided (freight collect or billed to buyer account).

Packaging: Sheets interleaved with non-abrasive foam film, stacked on fumigation-free plywood pallets with edge protectors, secured with heavy-duty PET straps, and wrapped in waterproof stretch film.

Container Loading: Standardized 20GP and 40HQ protocols designed to maximize volumetric capacity and prevent transit abrasion.

Extrusion: Conical twin-screw extrusion lines equipped with gravimetric dosing units for stable core density and gauge control.

Lamination Environment: ISO Class 7 cleanroom utilizing slot-nozzle application systems for precise adhesive coating weights (40 - 60 g/m²).

Finishing: Automated multi-head trimming saws and inline squaring units maintaining diagonal tolerances within ± 1.0mm.