Matte PVC Film Laminated PVC Foam Board pairs a lightweight, closed-cell expanded PVC core with a factory-applied matte polymeric PVC surface film via industrial roll lamination.
This composite eliminates secondary painting or hand-applied vinyl wrapping. The matte surface diffuses ambient light, suiting direct UV flatbed printing, retail display construction, and architectural interior linings.
Technical Specifications
| Parameter | Specification | Test Method / Standard |
| Core Material | Rigid Closed-Cell Expanded PVC (Celuka / Free Foam) | ASTM D1505 |
| Surface Film | Polymeric Matte PVC Film (Thickness: 0.08mm - 0.20mm) | ISO 2813 |
| Standard Thickness | 3mm, 5mm, 10mm, 15mm, 18mm, 20mm | ISO 4593 |
| Standard Dimensions | 1220x2440mm (4x8ft), 1560x3050mm, 2050x3050mm | Custom cutting available |
| Density Range | 0.45 g/cm3 to 0.70 g/cm3 | ISO 1183 |
| Surface Gloss Level | 5 to 15 gloss units (60 degree angle) | ASTM D523 |
| Peel Strength (Film to Core) | >= 40 N/25mm | ASTM D903 |
| Fire Retardancy | UL94 V-0 / DIN 4102 B1 / EN 13501-1 Class C-s3, d0 | UL94 / DIN 4102 / EN 13501-1 |
| Vicat Softening Point | 75 degrees C - 80 degrees C | ISO 306 |
| Water Absorption | <= 1.0 percent (24 hours immersion) | ISO 62 |
Key Features
Controlled Light Reflection: Matte surface prevents specular highlight reflection under retail lighting and exhibition spotlights.
Structural Uniformity: Calibrated foam core thickness maintains consistent press-fit depths during CNC routing and V-grooving.
High Peel Resistance: Polyurethane reactive hot-melt lamination creates a chemical bond resisting edge lifting during sawing and routing.
Chemical Resistance: Closed polymeric top layer resists commercial cleaning agents, mild acids, alkalis, and oils.
Applications
Retail POS / POP Displays: Counter displays, product stands, shelving units, and promotional dump bins.
Exhibition and Event Booths: Modular wall panels, branded fascia boards, hanging signs, and reception cladding.
Interior Architecture & Furniture: Wall cladding, acoustic panel backing, decorative partitions, and cabinet components.
Signage & Visual Communication: Direct-to-substrate UV flatbed printing backgrounds and directional signage panels.
Transit Linings: Interior panels complying with UL94 V-0 and EN 13501-1 Class C-s3, d0 codes for public venues.
Surface & Finish Options
Gloss Level: Matte (5-10 GU), Satin (15-30 GU), or Fine Embossed (Leather grain / Orange peel texture).
Color Range: Solid White, Black, Grey (RAL 7035 / RAL 7016); custom Pantone color matching available upon minimum order quantity (MOQ).
Protective Masking: Single or double-sided transparent PE film masking to prevent abrasion during CNC machining and transport.
OEM & ODM Customization
Dimensional Cutting: Precision CNC routing and panel sizing to exact specifications to reduce on-site waste.
Film Gauge & Formulation: Custom film thicknesses from 0.05mm to 0.30mm, featuring optional UV-stabilized or anti-scratch topcoats.
Core Density Tuning: Adjustable density profiles from sign-grade (0.45 g/cm3) to furniture-grade (0.70 g/cm3) for screw-holding performance.
Adhesive Upgrades: Standard EVA hot-melt or high-temperature PUR adhesive options based on thermal exposure requirements.
Quality Control
Incoming Inspection: Density, melt flow index (MFI), and thickness verification of base resin and PVC films.
Peel Strength Testing: Routine tensile testing performed every 2 hours during lamination runs.
Dimensional Inspection: Automated optical laser measurement verifying length, width, squareness, and thickness tolerances (+/- 0.2mm).
Thermal Stability Test: Chamber testing at 70 degrees C for 24 hours to monitor dimensional change and warping tendencies.
Certifications: Produced under ISO 9001 systems; REACH, RoHS, and fire-retardant compliance certificates supplied per batch.
Packaging & Export
Palletization: Fumigation-free wooden pallets or heavy-duty corrugated boxes secured with edge protectors and strapping bands.
Interleaving: Polyethylene foam sheets placed between panels to prevent surface scuffing.
Container Loading:
20ft GP Container: Approx. 350 - 450 sheets (5mm thickness baseline).
40ft HQ Container: Approx. 750 - 950 sheets.
Shipping Terms: FOB, CIF, DDP via Ningbo/Shanghai ports. Standard lead time: 15-20 days per 40ft container.
After-Sales Support
Technical Documentation: MSDS, TDS, chemical resistance charts, and third-party fire test reports provided upon order confirmation.
Batch Traceability: Each pallet features a unique barcode linked to production logs, raw material batches, and QC records.
Claim Resolution: Technical discrepancy claims reviewed within 48 hours upon receipt of inspection reports, photographic evidence, and retention samples.
FAQ